AA1100, AA3003, AA3005 Coated Aluminium Coil
Coated aluminum coils are essential materials across diverse industries, valued for their durability, lightweight properties, and excellent corrosion resistance. Among the various grades, AA1100, AA3003, and AA3005 coated aluminum coils is know due to their distinct characteristics and tailored alloy compositions.
Coated aluminum coils are aluminum strips that come with a protective organic or inorganic coating layer. This coating serves to improve corrosion resistance, weather durability, aesthetics, and functional attributes like paintability and adhesion.
Different Aluminum Association (AA) alloys dictate the coil’s mechanical properties, temper, and chemical makeup, making certain grades better suited for specific purposes. Below we explore AA1100, AA3003, and AA3005 coated aluminum coils in detail.
Alloy Compositions and Chemical Properties
The following table summarizes chemical compositions of AA1100, AA3003, and AA3005 alloys as per ASTM B209 standards, characterizing each alloy’s basic elements (% by weight):
| Element | AA1100 | AA3003 | AA3005 |
|---|---|---|---|
| Aluminum (Al) | 99.0+ | 96.8-99.0 | 96.8-99.0 |
| Copper (Cu) | ≤0.05 | ≤0.10 | ≤0.20 |
| Manganese (Mn) | ≤0.05 | 1.0-1.5 | 0.8-1.5 |
| Silicon (Si) | ≤0.40 | ≤0.6 | ≤0.35 |
| Iron (Fe) | ≤0.95 | ≤0.7 | ≤0.7 |
| Zinc (Zn) | ≤0.10 | ≤0.10 | ≤0.10 |
| Magnesium (Mg) | N/A | ≤0.10 | 0.2-0.8 |
AA1100 is almost pure aluminum, prized for excellent corrosion resistance, thermal and electrical conductivity but lower strength. The addition of manganese in AA3003 and magnesium in AA3005 enhances strength and work-hardening capabilities, with both grades maintaining good corrosion resistance.
Temper and Mechanical Specifications
Coated aluminum coils undergo tempering processes influencing hardness, strength, and ductility. The commonly provided temper classes and performance parameters are summarized:
| Alloy | Standard Temper | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) |
|---|---|---|---|---|
| AA1100 | H14, H16, H18 | 90-120 | 35-55 | 10-35 |
| AA3003 | H14, H16, H18 | 95-145 | 55-90 | 8-20 |
| AA3005 | H14, H16, H18 | 100-165 | 50-110 | 8-15 |
- H14: Partial hard, obvious strength increase, moderate elongation.
- H16: Higher strength, less ductile.
- H18: Full hard, maximum strength, minimal elongation – suitable when high rigidity is required.
Functions and Unique Features
AA1100 Coated Aluminum Coil
As a commercially pure aluminum coil, AA1100 offers:
- Superior corrosion resistance, especially against chemical exposures.
- High malleability and formability, making it ideal for complex shapes.
- Excellent thermal and electrical conductivity.
- Strong adhesion to coating layers ensuring long-lasting surface finishes.
AA3003 Coated Aluminum Coil
This alloy’s combination of manganese provides:
- Enhanced mechanical strength without sacrificing corrosion resistance.
- Improved resistance to coastal and mildly corrosive environments.
- Good workability suitable for bending, tinning, and welding.
- Effective performance in applications subject to moderate structural stress.
AA3005 Coated Aluminum Coil
AA3005 incorporates magnesium, leading to:
- Increased strength compared to AA1100 and AA3003.
- High resistance to atmospheric corrosion.
- Good fatigue-resistant properties.
- Stability in exterior environments, resistant to rain, UV, and pollutants.
The coating on these coils often includes layers like primers, PE/PVDF finishes, or polyester coatings customized to match functional and aesthetic needs – critical in roofing, cladding, and automotive applications.
Application Areas
Due to their distinct properties and coating advantages, AA1100, AA3003, and AA3005 coated aluminum coils see extensive use in:
- Construction Industry: Wall panels, roofing sheets, ventilation ducts, rain gutters, and curtain walls benefit from corrosion resistance and flexible formability.
- HVAC Systems: Ducting components, tubing cladding, and heat exchanger enclosures.
- Automotive and Transportation: Lightweight body panels, trims requiring strength and weather durability.
- Electrical Equipment: Protective casings, components where thermal conductivity is prized, particularly for AA1100.
- Packaging and Food Industry: Containers and foils where hygiene, chemical inertness, and surface finishes are critical.
- Signage and Displays: Superior coloration, gloss finish, and long-lasting printability of coated surfaces aid visual and marketing executions.
Implementation Standards and Quality Specifications
Acceptance of coated aluminum coils follows industry-standard testing regulations emphasizing dimensional consistency, coating adherence, and mechanical properties. Commonly referenced standards include:
| Standard Code | Description |
|---|---|
| ASTM B209 | Aluminum and aluminum-alloy sheet and plate |
| ASTM D3359 | Adhesion Porcelain Chip Resistance Test |
| GOST 17622-91 | Technical requirements for aluminum coils |
| EN 13523 | Paint coating tests for substrates (adhesion, impact, bend tests) |
| ISO 9001 | Quality management system for manufacturing |
Customers are encouraged to confirm specification compliance regarding thickness tolerance, coating weight (usually 15~25 microns per side for organic coatings), and finish required upfront.
| Feature | AA1100 | AA3003 | AA3005 |
|---|---|---|---|
| Main Alloying Elements | ≥99% Al (virtually pure) | Al + 1.0-1.5% Mn | Al + 0.8-1.5% Mn, 0.2-0.8% Mg |
| Typical Temper | H14, H16, H18 | H14, H16, H18 | H14, H16, H18 |
| Corrosion Resistance | Excellent | Very good | Very good to Excellent |
| Tensile Strength (MPa) | 90-120 | 95-145 | 100-165 |
| Coating Options | PE, PVDF, Polyester, Metallic finishes | PE, PVDF, Polyester, Metallic finishes | PE, PVDF, Polyester, Metallic finishes |
| Surface Finish | Smooth, bright, matt | Smooth, textured, customized | Smooth or textured |
| Primary Applications | Electrical, Chemical, Roofing, HVAC | Roofing, Cladding, Furniture, Duct | Roofing, Cladding, Automotive, Exterior panels |
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